Combine multiple materials and components into a durable finished product with DWE’s overmolding expertise.
Integrated Electronics
Multi-Component Products
Overmolding can combine multiple materials, inserts, cables, electronics, and other components into a finished product while reducing separate assembly operations.
DWE specializes in the complex work this process can require. Our molding, engineering, and assembly capabilities allow us to look at the complete product and develop a manufacturing approach around its performance requirements.
From individual molded components to complete assemblies, DWE helps customers develop and manufacture products that bring multiple materials and functions together.
Combine multiple materials into a single component to achieve the performance, protection, or functionality your application requires.
Create durable, integrated connections by molding around cables, connectors, and other assembly components.
Bring molded parts, inserts, wiring, and other components together into complete, production-ready products.
Incorporate electronic components into molded assemblies while protecting sensitive connections and reducing separate assembly steps.
Work directly with our engineers to evaluate design, materials, tooling, and manufacturability before entering production.
Develop and validate your product, then transition into repeatable production with one manufacturing partner.
Successful overmolding depends on how each element of the product works together. Material compatibility, component placement, tooling, molding conditions, and final assembly all need to be considered.
Our engineers work alongside yours to identify potential issues early and develop a process around the finished product, not just the molded portion.
That support can include:
Design for manufacturability
Material evaluation
Component integration
Tooling development
Process development and validation
Assembly and secondary operations
For more complex products, molding is only one step.
DWE has expanded its core injection molding expertise with assembly, subassembly, finishing, and integrated manufacturing capabilities. That allows our team to take responsibility for more of your product and reduce the number of suppliers you need to manage.
That support can include:
Design for manufacturability
Material evaluation
Component integration
Tooling development
Process development and validation
Assembly and secondary operations
When several materials and components come together in one product, consistency at every step matters.
DWE combines engineering oversight, controlled molding processes, assembly expertise, and inspection to help ensure finished products meet your requirements from one production run to the next.
Our quality approach supports performance-critical applications with 99.7% defect-free production and an ISO 9001:2015-certified quality management system.
DWE isn’t limited to the molding operation.
We bring engineering, tooling, injection molding, assembly, finishing, and quality expertise together under one roof. That makes us a strong partner for overmolded products that don’t fit neatly into a standard manufacturing process.
Technical expertise available throughout your project.
Production flexibility across diverse programs.
20–600 Tons
Press capacity for a broad range of components.
45,000 Sq. Ft. Facility
Molding, engineering, assembly, and secondary capabilities in Belcamp, Maryland.
Whether you need to combine multiple materials, protect an electronic assembly, or manufacture a complete overmolded product, bring us the challenge.
Our engineering and production teams will help determine the best way to move from concept to production.